SHRINKAGE LIMITING CEMENT

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Concrete Properties | Concrete Mix / Proportions | Cement Properties | Compatibility

Type SL Shrinkage Limiting Cement is a normal portland cement complying with AS 3972.

Sunstate Cement manufactures Type SL from portland cement clinker but with a lower particle fineness compared to Type GP. This lower fineness results in slightly slower early strength development but reduces the amount of drying shrinkage. Other factors such as aggregate type, water content and curing practices will also have a significant effect on the overall shrinkage performance of the concrete.

Type SL should be specified where the performance of a structure would benefit from reduced concrete shrinkage, with examples being:

  • Reinforced and unreinforced concrete pavements

  • Large areas of flatwork, both suspended and at grade

  • Water retaining structures

  • Tunnels

  • Buildings where crack control is important

CONCRETE PROPERTIES

Strength Development.
Under standard conditions of moisture and temperature the rate of gain in compressive strength of concrete made from Type SL cement can be expected to be marginally less than that made with Type GP Portland cement.
However, with an appropriate curing regime, concrete made with Type SL cement can be expected to exhibit similar strengths at 90 days and beyond.


Age at test
Water/cement ratio = 0.66, Cement content = 320kg/m3
Slump = 80mm, Total water = 210litres/m3

Effect of excess water. Use only the minimum amount of water to mix and place concrete.
The following graph shows the reduction in compressive strength of concrete with increased water addition.


Water Added
Indicative representational only. Not to be used for calculation.

The porosity of concrete made with excess water is also increased resulting in a structure with less resistance to chemical attack.

Other factors which effect the strength and durability of concrete containing Type SL cement manufactured by Sunstate Cement Ltd are:

  • Concrete mix design including admixtures

  • Temperature (ambient and materials)

  • Entrained air content

  • Compaction of concrete

  • Curing

CONCRETE MIX DESIGN
The cement content for each grade of concrete will be dependent on the nominated target strengths. AS 3600 “Concrete Structures” recommends minimum strengths to achieve adequate concrete durability for various exposure classifications. AS 1379 “The Specification and Manufacture of Concrete” is the relevant Standard for the production and ordering of concrete.

For site mixed concrete the following mix proportions are suggested.

Mix proportions by volume

Application

Type SL Stone or
Gravel
Sand
High Strength & Watertight 1 3 1.5
General Use: Paths, Floors, etc. 1 4 2.5
Foundations & Large Masses 1 5 3

Mixing. AS 1379 gives requirements for material quality and mixing procedures for premixed concrete. Recycled water may only be used where testing can demonstrate compliance with this code. Dissolved salts and organic matter may adversely affect the strength, durability and appearance of the concrete.
Sand contaminated by the above will have a similar effect.

Placing. AS 3600 gives requirements for handling, placing and finishing concrete. Minimum cover to reinforcement is 20mm for the lowest exposure classification.

Curing. A minimum curing period of seven days is recommended for all exposure classifications. Concrete should be maintained in a moist condition where practicable. Water sprays, wet sand or moisture retaining techniques such as polyethylene sheets or curing compounds have been used successfully. Curing should begin as soon as the selected technique allows.

In hot conditions aliphatic alcohol is recommended as a technique to mitigate plastic shrinkage cracking, but is not a substitute for a proper curing regime.

For normal concrete curing can produce a compressive strength 80 to 100% greater than concrete not subject to curing.

Curing can also effect other concrete properties including:

  • Reduction in the potential for shrinkage cracking
  • Improvements in surface quality, durability and performance
  • An improvement in abrasion resistance
  • Reduction in the rate of ingress of chemicals

Variations in the duration of curing or uses of different curing methods may effect the initial colour of concrete.

CEMENT PROPERTIES
The following table provides examples of some typical cement properties of Type SL manufactured by Sunstate Cement Ltd.

Property Type SL As3972
Setting Time

Initial

1.30-2.30 hours 45mins (min)

Final

3 - 3.30 hours 10 hours (max)
Constancy of Volume (sounding test) 1.0 mm 5.0mm (max)
Fineness Index 335-355m²/kg
Compressive Strength
(Mortar) MPa

3 Day

26-28 MPa

7 Day

40-42 MPa 25 MPa (min)

28 Day

58-60 MPa 40 MPa (min)
Mineral Additions Nil 5% (Max)
Shrinkage

28 Day

580-650ms 750 (Max)
 

COMPATIBILITY
Type SL may be blended with other cements complying with AS 3972 and with blast furnace slag or flyash complying with AS 3582. However this could be detrimental to the shrinkage characteristics. It is also compatible with admixtures complying with AS 1478.

WORKING INSTRUCTIONS

Storage. Contact with air and moisture will cause hydration of the cement and alter the cement properties. The ‘shelf life’ of Type SL is therefore dependent on the storage conditions.

It is recommended that cement be retested prior to use if its age exceeds three months.

Handling. A Material Safety Data Sheet can be obtained here.

Concrete Properties | Concrete Mix / Proportions | Cement Properties | Compatibility
 

 

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