GENERAL PURPOSE BLENDED CEMENT (SLAG)

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Concrete Properties | Concrete Mix | Mix Proportions | Cement Properties | Compatibility

Type GB (Slag) Cement is a general purpose blended cement containing a nominal 30% ground blast furnace slag.

It complies with AS 3972 Type GB.

Sunstate Cement manufactures Type GB by grinding Portland cement clinker with granulated iron blast furnace slag selected for its particular mineral and chemical qualities.

Type GB (Slag) is a versatile alternative to Type GP Portland cement and can replace it in most applications.

The 28 day compressive strength performance is similar to Type GP, but it provides advantages in higher later age strength. Some adjustment to concrete mix design may be necessary.

Less water will be required to achieve the same consistency as concrete using Type GP cement.

Type GB (Slag) can also assist in controlling bleed rates where well graded fine sand is not available.

Where early strengths are required concrete mixes should be modified to give the desired result.

CONCRETE PROPERTIES

Strength development. The strength development of Type GB is primarily dependant on water -- cement ratio. The following graph gives indicative data on the strength development of concrete produced with Type GB.


Age at test
Water/cement ratio = 0.66, Cement content = 320kg/m3
Slump = 80mm, Total water = 210litres/m3

Effect of excess water. Use only the minimum amount of water to mix and place concrete.

The following graph shows the reduction in compressive strength of concrete with increased water addition.


Water Added
Indicative representational only. Not to be used for calculation.

The porosity of concrete made with excess water is also increased resulting in a structure with less resistance to chemical attack.

Other factors which affect the strength and durability of concrete containing Type GB manufactured by Sunstate Cement Ltd are:

  • Concrete mix design including admixtures

  • Temperature (ambient and materials)

  • Entrained air content

  • Compaction of concrete

  • Curing

CONCRETE MIX DESIGN
The cement content for each grade of concrete will be dependent on the nominated target strengths. AS 3600 "Concrete Structures" recommends minimum strengths to achieve adequate concrete durability for various exposure conditions.

AS 1379 "The specification and manufacture of concrete" is the relevant standard for the production and ordering of concrete.

For site mixed concrete the following mix proportions are suggested.

Mix Proportions by Volume

Application

Type GB
Cement
Stone or
Gravel
Sand
High Strength & Watertight 1 3 1.5
General Use: Paths, Floors, etc. 1 4 2.5
Foundations & Large Masses 1 5 3

Mixing. AS 1379 gives requirements for material quality and mixing pre-mix concrete. Recycled water may be used only where testing can demonstrate compliance with relevant section of AS 1379. Dissolved salts and organic matter may adversely affect the strength, durability and appearance of the concrete Sand contaminated by the above will have a similar effect.

Placing. AS 3600 gives requirements for handling, placing and finishing concrete. Minimum cover to reinforcement is 20 mm for lowest exposure classification. The cover will need to be increased where concrete is cast against the ground, for fire resistance and for exposure classification other than A1.

Curing. A minimum curing period of seven days is recommended for all exposure classifications.

Concrete should be maintained in a moist condition where practicable. Water sprays, wet sand or moisture-retaining techniques; such as polyethylene sheets or curing compounds have been used successfully. Curing should begin as soon as the selected technique allows.

For normal class concrete, curing can produce a compressive strength 80 to 100% greater than concrete not subjected to curing.

Water application or moisture retaining curing is more suitable for lower grades of concrete. For concrete strengths of 40 MPa and above, curing is equally important. However, the type of curing mechanism is believed to be less critical.

Curing can also affect other concrete properties including:

  • Reduction in the potential for plastic shrinkage cracking

  • Improvements in surface quality, durability and performance

  • An improvement in abrasion resistance

  • Reduction in the carbonation rate

Variations in the duration of curing or uses of different curing methods may effect the initial colour of concrete.

CEMENT PROPERTIES
The following table provides and example of some typical cement properties of Type GB (Slag) manufactured by Sunstate Cement Ltd.

Property Type GB As3972
Setting Time

Initial

2 - 3 hours 45mins (min)

Final

3 - 4 hours 10 hours (max)
Constancy of Volume (sounding test) 1.0 mm 5.0mm (max)
Fineness Index 440-470m˛/kg
Compressive Strength
(Mortar) MPa

3 Day

28 - 31 MPa

7 Day

40 - 43 MPa 25 MPa (min)

28 Day

57-60 MPa 40 MPa (min)
 

COMPATIBILITY
Type GB (Slag) may be blended with other cements complying with AS 3972. It is also suitable to blend with flyash complying with AS 3582.1.

Type GB (Slag) is compatible with admixtures complying with AS 1478.

WORKING INSTRUCTIONS
Storage. Contact with air and moisture will cause hydration of the cement and alter the cement properties. The ‘shelf life’ of Type GB is therefore dependent on the storage conditions.

It is recommended that Type GB be retested prior to use if the age of the cement exceeds three months.

Handling. A Material Safety Data Sheet can be obtained here.

Concrete Properties | Concrete Mix | Mix Proportions | Cement Properties | Compatibility
 

 

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